High Melting Point Tungsten wire ropes for monocrystalline silicon furnaces pulling system, the general sizes for tungsten wire rope are Ф3.0* L, Ф3.2* L, Ф3.5* L, Ф3.65* L, Ф4.0* L, Ф4.5* L, Ф5.0* L, Ф5.5* L, Ф6.0* L

Tungsten wire ropes melting point reach 3422℃, which makes it possible to applied in high temperature condistions.

The special sizes can be customized.

Tungsten wire rope purity: 99.95%

The main features and typical applications for tungsten wire ropes for monocrystalline silicon furnaces are shown as following:

Tungsten wire ropes for monocrystalline silicon furnaces  features:

1.  Long-distance load transmission: Our Tungsten wire ropes for monocrystalline silicon furnaces is capable of transferring loads over long distances.

2.   Ability to withstand complex loads: Tungsten wire rope can handle various types of loads, including complex and dynamic ones.

3.   High tensile strength, fatigue strength, and impact toughness: Tungsten wire ropes for monocrystalline silicon furnaces exhibits excellent resistance to tension, fatigue, and impact.

4.   Stable performance under high-speed conditions: Tungsten wire ropes for monocrystalline silicon furnaces maintain stable performance even under high-speed operations.

5.   Excellent mechanical properties in harsh environments: Tungsten wire ropes for monocrystalline silicon furnaces retain good mechanical properties even in challenging and harsh environments.

6.  Good flexibility and wide applicability: The tungsten wire rope is flexible and suitable for a wide range of applications.

7.  High safety factor: It has a high safety margin in terms of load-bearing capacity.

8. Lightweight for easy transportation: The tungsten wire rope is lightweight, making it convenient for carrying and transportation.

9. High temperature resistance and wear resistance: It is capable of withstanding high temperatures and exhibits good resistance to wear.

These features make the tungsten wire rope a reliable and versatile choice for various applications that require long-distance load transmission, durability, and performance stability under demanding conditions.

The tungsten wire rope is widely used in the pulling system of monocrystalline silicon furnaces. Monocrystalline silicon furnaces are crucial equipment used for producing monocrystalline silicon rods, and the tungsten wire rope is an important component of the pulling system in these furnaces.

Typically woven from multiple strands of tungsten wire, the tungsten wire rope possesses high-temperature oxidation resistance and excellent mechanical properties. In monocrystalline silicon furnaces, the tungsten wire rope is used to support and pull the silicon melt to form high-purity, large-sized monocrystalline silicon rods.

The main applications of the tungsten wire rope include:

1.     Support in the pulling system: As a primary supporting element in the furnace's pulling system, the tungsten wire rope withstands significant tension and weight. Its high strength and high-temperature resistance allow it to stably support and pull the silicon melt, ensuring the quality and dimensional consistency of the monocrystalline silicon rods.

2.     Thermal conductivity: The tungsten wire rope possesses good thermal conductivity, which helps to evenly distribute the temperature of the melt and promote the cooling and solidification process.

3.     Oxidation resistance: Due to the extremely high operating temperatures in monocrystalline silicon furnaces, the tungsten wire rope needs to exhibit excellent oxidation resistance to ensure long-term stable operation.

In summary, the tungsten wire rope plays a crucial role in the pulling system of monocrystalline silicon furnaces and is of significant importance in ensuring the quality and production efficiency of monocrystalline silicon rods.

In the pulling system of a monocrystalline furnace, the tungsten wire rope plays a crucial role. It is an integral part of the thermal field pulling system and is interconnected and used in conjunction with the weight hammer, seed crystal clamp, seed crystal rod, and silicon rod.

The working process of the pulling system is as follows: Firstly, the tungsten wire rope is fixed onto the seed crystal clamp by applying appropriate tension and gravity using the weight hammer. Then, the seed crystal clamp inserts the seed crystal rod into the molten silicon melt. Subsequently, by pulling the tungsten wire rope, the seed crystal rod is slowly lifted out from the silicon melt, gradually forming a monocrystalline silicon rod.

Throughout the entire process, the tungsten wire rope plays a pivotal role in providing support and transmitting forces. It can withstand the tension and gravity from the weight hammer and transfer these forces to the seed crystal clamp and seed crystal rod. Moreover, the tungsten wire rope exhibits excellent high-temperature resistance, enabling it to maintain stable mechanical performance in high-temperature environments. It also possesses good flexibility and fatigue strength, allowing it to withstand long periods of heavy-load operation.

In summary, the tungsten wire rope plays a critical role in the pulling system of a monocrystalline furnace, ensuring the stability of the pulling process and the successful production of high-quality monocrystalline silicon rods. It works in conjunction with other components to form a complete thermal field pulling system.

Frequently Asked Questions About Tungsten Wire Ropes

What is tungsten wire rope?

Tungsten wire rope is a type of wire rope made from tungsten, a chemical element with the symbol W. Tungsten is a very dense and hard metal with a high melting point of 3422°C. These properties make tungsten wire rope ideal for applications where high strength and temperature resistance are required.

What are the advantages of using tungsten wire rope?

Tungsten wire rope offers a number of advantages over other types of wire rope, including:

• High strength: Tungsten wire rope is much stronger than other types of wire rope, such as steel wire rope. This makes it ideal for applications where high loads need to be lifted or supported.
• High temperature resistance: Tungsten wire rope has a very high melting point, making it ideal for applications where high temperatures are involved.
• Corrosion resistance: Tungsten wire rope is resistant to corrosion, making it ideal for use in harsh environments.
• Long lifespan: Tungsten wire rope has a long lifespan, even when used in demanding applications.

What are the applications of tungsten wire rope?

Tungsten wire rope is used in a wide range of applications, including:

• Aerospace: Tungsten wire rope is used in aerospace applications such as rocket engine nozzles and jet engine turbine blades.
• Electronics: Tungsten wire rope is used in electronics applications such as cathode ray tubes and semiconductor manufacturing equipment.
• Automotive: Tungsten wire rope is used in automotive applications such as airbags and seatbelt retractors.
• Medical: Tungsten wire rope is used in medical applications such as surgical instruments and dental implants.
• Industrial: Tungsten wire rope is used in industrial applications such as cranes, hoists, and conveyors.

What is the melting point of tungsten?

The melting point of tungsten is 3422°C. This is the highest melting point of any metal. The high melting point of tungsten is due to its strong atomic bonds.

How is tungsten wire made?

Tungsten wire is made by a process called powder metallurgy. In this process, tungsten powder is compacted into a rod and then heated to a high temperature to form a solid metal rod. The rod is then drawn through a series of dies to reduce its diameter and increase its length.

How is tungsten wire rope made?

Tungsten wire rope is made by twisting together multiple strands of tungsten wire. The strands of wire are typically twisted in opposite directions to create a strong and durable rope.